Development of an Improved Biomass Stove and Performance Evaluation

Development of an Improved Biomass Stove and Performance Evaluation

The Importance of Efficient Biomass Cooking Solutions in Ethiopia

Ethiopia is a country heavily reliant on biomass energy, with over 80% of the population residing in rural areas and dependent on wood, charcoal, and agricultural waste for their cooking and heating needs. Traditional methods of injera baking, a staple food in Ethiopia, often involve the use of inefficient three-stone fires or basic baking devices that consume significant amounts of fuel and release high levels of indoor air pollution. This not only contributes to environmental degradation through deforestation but also poses serious health risks, particularly for women and children.

To address these pressing issues, researchers have been exploring the development of more efficient and cleaner biomass cooking technologies. One promising solution is the biomass gasifier stove, which uses a process called gasification to produce a clean-burning gas that can be used for cooking. By optimizing the design and performance of these gasifier stoves for injera baking specifically, significant improvements in fuel efficiency, indoor air quality, and overall sustainability can be achieved.

Designing the Injera Baking Gasifier Stove

Determining the Energy Requirements

The energy required for baking injera can be calculated based on the energy needed to raise the dough’s temperature to the desired level and the amount of energy required to evaporate the water during the baking process. The total heat energy required can be determined using the following equation:

Qnp = Mdough × Cpdough × (Tboil – Tamb) + Mdough × L

Where:
– Qnp is the energy required to bake the injera (kW)
– Mdough is the mass of the dough (kg)
– Cpdough is the specific heat of the dough, assumed to be equivalent to the specific heat of water (4.2 kJ/kg°C)
– Tboil is the boiling temperature (96°C)
– Tamb is the ambient temperature (20°C)
– L is the latent heat of evaporation (2,260 kJ/kg)

Based on the average weight of an injera dough (350 g) and the typical household consumption of 40-60 injera per baking session, the total energy demand for the injera baking process was calculated to be 60.8 kW.

Determining the Stove Design Parameters

Using the calculated energy requirement and the performance data from previous studies, the key design parameters for the injera baking gasifier stove were determined:

  1. Fuel Consumption Rate (FCR): The FCR was calculated using the following equation:

FCR = Qnp / (HVf × ηg)

Where:
– HVf is the heating value of the fuel (15.59 MJ/kg)
– ηg is the efficiency of the gasifier stove (21.8%)

  1. Reactor Diameter: The diameter of the reactor was determined using the following equation:

D = √(4 × FCR / (π × SGR × 0.4))

Where:
– SGR is the specific gasification rate of the biomass material, typically between 50-210 kg/m²-hr

  1. Reactor Height: The height of the reactor was calculated using the following equation:

H = (FCR × T) / (SGR × π × D²/4 × ρ)

Where:
– T is the time needed to consume the wood fuel
– ρ is the density of the biomass fuel (54.6 kg/m³)

  1. Air Requirement for Gasification: The air flow rate required for the gasification process was determined using the following equation:

AFR = (FCR × SA) / (ρa × ε)

Where:
– SA is the stoichiometric air-to-fuel ratio for wood biomass (6.1 kg air/kg wood)
– ρa is the air density (1.25 kg/m³)
– ε is the equivalence ratio, typically between 0.1-0.38

The design specifications for the injera baking gasifier stove, based on the calculations, are summarized in Table 1.

Table 1. Layout Specifications of the Injera Baking Gasifier Stove

Parameter Value
Energy Requirement (Qnp) 60.8 kW
Reactor Diameter (D) 0.4 m
Reactor Height (H) 0.48 m
Air Flow Rate (AFR) 3.22 m³/hr

Performance Evaluation of the Injera Baking Gasifier Stove

Water Boiling Test (WBT)

The water boiling test was conducted to assess the overall thermal performance of the injera baking gasifier stove. The test involved measuring the time required to bring a known volume of water to a boil, as well as the amount of fuel consumed. The thermal efficiency of the stove was then calculated using the following equation:

η = (Mn × Cp × (Tb – Ti) + Me × L) / (Mf × Hv) × 100%

Where:
– η is the thermal efficiency (%)
– Mn is the mass of water in the pan (5 kg)
– Cp is the specific heat of water (4.2 kJ/kg°C)
– Tb is the boiling temperature of water (°C)
– Ti is the initial temperature of water (°C)
– Me is the mass of water evaporated (kg)
– L is the latent heat of evaporation (2,260 kJ/kg)
– Mf is the mass of fuel burned (2.8 kg)
– Hv is the heating value of the fuel (15.59 MJ/kg)

The results of the WBT showed that the injera baking gasifier stove had a thermal efficiency of 21.8%, which is comparable to the performance of other advanced biomass stoves.

Controlled Cooking Test (CCT)

To further evaluate the stove’s performance, a controlled cooking test was conducted using injera as the test meal. This test compared the fuel consumption, cooking time, and other performance metrics between the injera baking gasifier stove and the traditional three-stone fire.

The results of the CCT showed that the injera baking gasifier stove had a fuel savings efficiency of 86% and a time savings efficiency of 38% compared to the three-stone fire. This significant improvement in fuel and time savings demonstrates the potential of the gasifier stove to address the challenges associated with traditional injera baking methods.

Thermal Imaging Analysis

The uniformity of the heat distribution on the injera baking pan is crucial for achieving the desired texture and quality of the injera. The temperature profile of the pan was analyzed using a thermal imaging camera to assess the heat distribution.

The results showed that the temperature increased from the edge of the pan towards the center, with the highest temperatures recorded in the center. This was due to the influence of the secondary air flow, which directed the gas flame towards the center of the pan. To ensure more even heat distribution, the design of the gasifier stove should minimize any gaps that allow external air to enter the baking area.

Indoor Air Pollution Measurements

The concentrations of particulate matter (PM) and carbon monoxide (CO) were measured during the injera baking process to evaluate the indoor air pollution levels. The average concentrations of PM and CO were 608 µg/m³ and 9 ppm, respectively, which are significantly lower than the levels associated with traditional baking methods.

The reduced emissions can be attributed to the improved combustion efficiency and cleaner burning of the biomass fuel in the gasifier stove. This, in turn, can lead to significant health benefits by reducing the exposure to harmful pollutants, particularly for women and children who are often involved in the cooking and baking tasks.

Conclusion and Future Improvements

The development and performance evaluation of the injera baking gasifier stove have demonstrated its potential to address the key challenges associated with traditional biomass cooking methods in Ethiopia. The stove’s improved fuel efficiency, reduced indoor air pollution, and better heat distribution for injera baking have the capacity to bring about significant environmental, health, and economic benefits to the country.

While the current design has shown promising results, there are still opportunities for further improvements. Ongoing research and development efforts should focus on optimizing the stove’s design, exploring the use of alternative biomass feedstocks, and investigating the long-term durability and maintenance requirements. By continuously enhancing the performance and accessibility of these improved biomass stoves, Ethiopia can make strides towards a more sustainable and healthier cooking future for its people.

For more information on wood stoves, fireplace maintenance, and sustainable heating solutions, visit https://woodstoveheaters.com/.

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